Treatment of acidic wastewater from vanadium production
Abstract
Vanadium and its compounds, such as pentoxide, are toxic and poisonous to the environment and humans. Vanadium is one of the most important elements in modern global industrial applications: up to 90 % is used as an alloying element in metallurgy, and it is also used in oil production, chemical power supplies, automotive, aerospace, defense and other industries. Increased resource consumption leads to an increase in the volume of industrial acid waste. In the process of producing one ton of vanadium, more than 100 m3 of acidic vanadium-containing wastewater is generated with a sulfuric acid content of 20 kg/m3 and vanadium 0.6 kg/m3. Ion exchange membranes are widely used in modern water treatment technologies and wastewater recycling processes. Electrodialysis with bipolar ion exchange membranes is used in processes for the recovery of acids and bases from salt wastewater. In this work, three schemes for electrodialysis processing of acidic vanadium-containing wastewater using laboratory cells were investigated. All studies were carried out on real wastewater from a Russian metallurgical enterprise for the production of vanadium. It has been shown that during direct electrodialysis processing without preliminary pretreatment, significant sedimentation occurs on the membranes. The most effective process is the preliminary precipitation of multivalent metals from wastewater with alkali, followed by the use of electrodialysis with bipolar membranes. This scheme was studied on a laboratory setup with an electrodialysis cell with 5 triple chambers and a working area of each ion exchange membrane of 5x20 cm2. The experiment was carried out at a current density of 1-3 A/dm2. It has been shown that the use of this process makes it possible to isolate heavy metals in the form of hydroxides during their precipitation with alkali, return sulfuric acid with a concentration of 2.5-3.5% to the technological cycle, obtain an alkali for the precipitation of metals and return purified water to the technological process. Thus, a scheme of a reagent-free technology for processing wastewater from vanadium production has been developed with the return of purified water, sulfuric acid, vanadium, and other valuable components, which can significantly reduce the environmental load.
Downloads
References
Global Vanadium Market 2023. Available at: https://au.finance.yahoo.com/news/global-vanadium-market-2023-increasing-121300884.html?guccounter=1 (accessed 8 may 2024).
Goonan T.G. Vanadium recycling in the United States in 2004, U.S. geological survey circular. 2011; 1196–S: 1-17. https://doi.org/10.3133/cir1196S
Moskalyk R.R., Alfantazi A.M. Processing of vanadium: A review, Minerals Engineering, 2003; 16(9): 793-805. https://doi.org/10.1016/S0892-6875(03)00213-9
Ota Y., Suzuki A., Yamaoka K., Nagao M., Tanaka Y., Irizuki T., Fujiwara O., Yoshioka K., Kawagata S., Kawano S., Nishimura O. Geochemical distribution of heavy metal elements and potential ecological risk assessment of Matsushima Bay sediments during 2012–2016, Sci. Total Environ., 2021; 751: 141825. https://doi.org/10.1016/j.scitotenv.2020.141825
Makhotkina E.S., Shubina M.V., Shubin I.G. Industrial, ecological and resource-efficient aspects of vanadium production and use of technogenic vanadium sources. Solid State Phenomena, 2020; 299: 1115-20. https://doi.org/10.4028/www.scientific.net/SSP.265.994
Chen Q., Yao Y., Li X., Lu J., Zhou J., Huang Z. Comparison of heavy metal removals from aqueous solutions by chemical precipitation and characteristics of precipitates, J. Water Process Eng., 2018; 26: 289-300. https://doi.org/10.1016/j.jwpe.2018.11.003
Belozerova A.A., Pechishcheva N.V., Ordinartsev D.P., Kholmanskikh I.A., Shunyaev K.Yu. Purification of aqueous solutions from As (III) and As (V) with the use of modified montmorillonite, Sorbtsionnye i khromatograficheskie protsessy, 2023; 23(5): 858-867. (In Russ.) https://doi.org/10.17308/sorpchrom.2023.23/11720
Zhai Y, Wei X, Zeng G, Zhang D, Chu K. Study of adsorbent derived from sewage sludge for the removal of Cd2+, Ni2+ in aqueous solutions, Sep. Purif. Technol., 2004; 38(2): 191-196. https://doi.org/10.1016/j.seppur.2003.11.007
Shilina A.S., Bakhtin V.D., Burukhin S.B., Askhadullin S.R. Sorption of cations of heavy metals and radionuclides from the aqueous media by new synthetic zeolite-like sorbent, Nuclear Energy and Technology, 2017; 3(4): 249-54. https://doi.org/10.1016/j.nucet.2017.10
Kurniawan T.A., Chan G.Y., Lo W.-H., Babel S. Physico-chemical treatment techniques for wastewater laden with heavy metals, Chem. Eng. J., 2006; 118(1): 83-98. https://doi.org/10.1016/j.cej.2006.01.015
Da̧browski A., Hubicki Z., Podkościelny P., Robens E. Selective removal of the heavy metal ions from waters and industrial wastewaters by ion-exchange method, Chemosphere, 2004; 56(2): 91-106. https://doi.org/10.1016/j.chemosphere.2004.03.006
Li H.-Y., Yang Y., Zhang M., Wei W., Xie B. A novel anion exchange method based on in situ selectively reductive desorption of Cr(VI) for its separation from V(V): Toward the comprehensive use of hazardous wastewater, J. Hazardous Materials, 2019; 368: 670-679. https://doi.org/10.1016/j.jhazmat.2019.01.099
Yuan X.Z., Meng Y.T., Zeng G.M., Fang Y.Y., Shi J.G. Evaluation of tea-derived biosurfactant on removing heavy metal ions from dilute wastewater by ion flotation, Colloid Surf., 2008; 317(1-3): 256-261. https://doi.org/10.1016/j.colsurfa.2007.10.024
Xiang J., Huang Q., Lv X., Bai C. Multistage utilization process for the gradient-recovery of V, Fe, and Ti from vanadium-bearing converter slag, J. Hazardous Materials, 2017; 336: 1-7. https://doi.org/10.1016/j.jhazmat.2017.04.060
Zhang J., Zhang W., Xue Z. An environment-friendly process featuring calcified roasting and precipitation purification to prepare vanadium pentoxide from the converter vanadium slag, Metals, 2019; 9(1): 21. https://doi.org/10.3390/met9010021
Khalezov B.D., Krasheninin A.G., Vatolin N.A., Bornovolokov A.S. Manganese recovery from vanadium converter slags after leaching of vanadium, Russian metallurgy (Metally), 2020; 2020(1): 32-38. https://doi.org/10.1134/S0036029520010073
Loza S., Loza N., Korzhov A., Romanyuk N., Kovalchuk N., Melnikov S. Hybrid membrane technology for acid recovery from wastewater in coated steelwire production: A pilot scale study, Membranes, 2022; 12(12): 1196. https://doi.org/10.3390/membranes12121196
Melnikov S.S., Mugtamov O.A., Zabolotsky V.I. Study of electrodialysis concentration process of inorganic acids and salts for the two-stage conversion of salts into acids utilizing bipolar electrodialysis, Sep. Purif. Technol, 2020; 235: 1-10. https://doi.org/10.1016/j.seppur.2019.116198
Zabolotsky V.I., Korzhov A.N., But A.Yu., Melnikov S.S. Reagent-free electromembrane process for decarbonization of natural water, J. Membranes and Membrane Technologies, 2019; 1(6): 341-346. https://doi.org/10.1134/S2517751619060076
Achoh A., Zabolotsky V., Melnikov S. Conversion of water-organic solution of sodium naphtenates into naphtenic acids and alkali by electrodialysis with bipolar membranes, Separ. Purif. Technol., 2019; 212: 929-940. https://doi.org/10.1016/j.seppur.2018.12.013